A mineral is a naturally occuring, homogeneous, solid with a crystalline atomic structure. Crystallinity implies that a mineral has a definite and limited range of composition, and that the composition is expressible as a chemical formula. Some definitions of minerals give them as inorganic materials, however both diamonds and graphite are considered minerals, and both are primarily comprised of carbon, which would make them organic.
In the field of extractive metallurgy, mineral processing, also known as mineral dressing or ore dressing, is the process of separating commercially valuable minerals from their ores.
Mineral processing is art of treating crude ores and mineral products in order to separate the valuable minerals from the waste rock, or gangue. It is the first process that most ores undergo after mining in order to provide a more concentrated material for the procedures of extractive metallurgy. The primary operations are comminution and concentration, but there are other important operations in a modern mineral processing plant, including sampling and analysis and dewatering.
Mineral processing can involve four general types of unit operation: comminution – particle size reduction; sampling – moval from a given lot of material a portion; concentration by taking advantage of physical and surface chemical properties; and dewatering – solid/liquid separation.
Comminution is particle size reduction of materials. Comminution may be carried out on either dry materials or slurries. Crushing and grinding are the two primary comminution processes. Crushing is normally carried out on "run-of-mine" ore, while grinding (normally carried out after crushing) may be conducted on dry or slurried material.
Sampling is done either by hand or by machine. Hand sampling is usually expensive, slow, and inaccurate, so that it is generally applied only where the material is not suitable for machine sampling (slimy ore, for example) or where machinery is either not available or too expensive to install.
Concentration involves the separation of valuable minerals from the other raw materials received from the grinding mill. In large-scale operations this is accomplished by taking advantage of the different properties of the minerals to be separated. These properties can be colour (optical sorting), density (gravity separation), magnetic or electric (magnetic and electrostatic separation), and physicochemical (flotation separation).
Dewatering is an important process in mineral processing. The purpose of dewatering is to remove water contained in particles. This is done for a number of reasons, specifically, to enable ore handling and concentrates to be transported easily, allow further processing to occur and to dispose of the gangue.
The equipments of mining production line cover feeder, crusher, ball mill, classifier, vibrating screen, rocking bed, magnetic separator, mix tank, flotation machine and so on.
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